Imperial Countersunk Holes with Screws

NAS1102 CSK screws are a staple within motorsport engineering, chosen for their high-strength properties and precise manufacturing standards. These aerospace-grade fasteners feature a 100° countersink angle and are manufactured from alloy steel with a tensile strength exceeding 160,000 PSI (1100MPa).

Key features of NAS1102 screws include:

  • High-quality alloy steel construction ensuring durability and reliability
  • Precise manufacturing tolerances for consistent fitment
  • 100° countersink angle for optimal load distribution

Engineers particularly value these fasteners for their reliability in high-stress applications and their ability to maintain joint integrity under dynamic loads. The 100° countersink angle provides excellent load distribution while ensuring a flush finish, crucial for aerodynamic surfaces.

Key Benefits of Countersunk Screws

  • Flush Surface Finishing: Allows fastener heads to sit flush with or below the surface level, creating a smooth, flat finish, enhancing aesthetics.
  • Improved Safety: Eliminates protruding screw heads that could catch on clothing or cause injury.
  • Aerodynamic Performance: Reduces drag in applications where air or fluid flow is critical
  • Stress Distribution: Helps distribute stress more evenly around the fastener head

Hole Design Considerations

When implementing countersunk holes, it’s important to consider the following:

  • Material thickness and material properties and potential for stress concentrations
  • Correct countersink angle (typically 82°, 90° or 100°)
  • Depth or diameter of countersink to ensure proper fastener seating

NAS1102 CSK SCREWS

FastenerPin DiameterThru Hole DiameterThru Hole Diameter ToleranceCSK DiameterCSK Diameter
(0.5mm sub-flush)
CSK Diameter ToleranceCSK AngleMin Section Thickness
#63.513.85+/-0.057.208.40+/-0.1100 deg3.00
#84.174.508.559.753.25
#104.835.159.9011.103.55
1/46.356.6513.0014.204.15
5/167.948.2516.2517.454.85

Check out the links to see:

  • Example drawings
    See how the information above can be displayed on manufacturing drawings

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